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ESSERT MicroFactory
Smart. Modular. Scalable.
Unleash the full potential of your production with our most advanced production line.
Microfactory
Software & hardware in perfection
The ESSERT MicroFactory is based on our standardised ADVANCED Robotic Workstation modules.
By integrating state-of-the-art conveyor technology, the modular architecture of our automation platform is fully utilised and controlled by the ESSERT OS.
Experience perfect interaction between software and hardware!
Flexible combination options
Choose from a wide range of existing process modules and design your factory of the future entirely according to your wishes.
Autarkic commissioning
Process modules can be commissioned, fully tested and then easily implemented independently of the manufacturing network.
Efficient
Due to the self-sufficient commissioning, the commissioning times are drastically reduced. In addition, only the affected module needs to be modified in case of subsequent adjustments. This saves time and costs.
Reconfigurable
Once in operation, Microfactory can be supplemented with new modules or existing ones replaced at any time. All this thanks to our unique software architecture and plug & produce interfaces.
Flexible & Modular
Production line from the construction kit
By intelligently and uniquely stringing together several workstations, your flexible, modular production line of the future is created entirely according to the building block principle.
Reconfigure your initial configuration, subsequently exchange modules or production sequences, integrate third-party machines or integrate manual workstations.
Data visualisation
Extensive data and process visualisation as well as the possibility to create your own dashboards.
Coordination
The Process Control Center of the ESSERT MicroFactory coordinates the overall production process and ensures 100% good parts.
Central Recipe Management
Manage all recipes via a central recipe database and quickly activate & prepare products.
MES connection
A central interface to your production planning systems.
Process Control Center
The conductor for your robot orchestra
The Process Control Center (PCC) is the control centre of your ESSERT MicroFactory.
The intelligent Performance Dashboard of the Process Control Center allows you to continuously monitor all plant processes and bundle all relevant data in one central location.
Central Recipe Management
Manage all recipes via a central recipe database and quickly activate & prepare products.
Coordination
The Process Control Center of the ESSERT MicroFactory coordinates the overall production process and ensures 100% good parts.
MES connection
A central interface to your production planning systems.
Data visualisation
Extensive data and process visualisation as well as the possibility to create your own dashboards.
MicroFactory
Unique advantages
Autonomous commissioning
Put individual automation modules into operation autonomously.
No down time
Reconfigure individual modules or areas of the MicroFactory. Lengthy conversions are a thing of the past.
Service friendly
Thanks to our standardised components, we offer excellent service; in the event of a fault, our production modules are very accessible.
Simple & Smart Design
Clearly structured processes. The use of robotics, vision and software as core technology paired with intelligent conveyor technology and a lean design.
Configurator
Configure your MicroFactory
Use our configurator and put together your own production line based on the processes available for selection and then enquire with us without obligation.
Your configuration
You can rearrange your selection using drag & drop.
Choose your processes
- Assembly × +
- Bonding × +
- Bulk material separation × +
- Equip × +
- Screws × +
- Material feed × +
- Material discharge × +
- Check / Test × +
- Labelling × +
- Print × +
- External machine × +
- Manual workstation × +
The illustration is exemplary. The actual configuration may differ. Also available as GMP variant!
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Select a process (max. 8) and the material supply/discharge of the individual station.
Ask us for your configuration.
Solution
Low Volume Device Assembly
Discover our scalable MicroFactory solution for syringe and pen assembly for variable batch sizes as well as high format variance without set-up processes and maximum flexibility.
The ultimate for manufacturing your clinical samples or personalised medication.
