The MicroFactory
platform

The Future of robot automation.

Unleash the power of modular Robotics for next-level manufacturing for Pharma and MedTech industries.

MicroFactory

The philosophy behind the MicroFactory is to break down complex production systems into dedicated processes per module.

On each module a specific process can be replicated to meet our customers’ specific requirements.

Think different.

The MicroFactory automation platform is process oriented, not product oriented.

Different products have similar manufacturing processes in common. Use one MicroFactory process module for various products and save money.

Automate step-by-step.

Start with one process module for a specific good manufacturing process. Gradually add automation to your production as needed.

The ability to expand your production line over time, including modular documentation and qualification of individual process modules, opens up a new world of endless possibilities.

Modular by default.

The modular architecture of the MicroFactory platform allows for seamless reconfiguration at any time.

Simply replace individual process modules with new ones to meet changing production needs. Process modules already in place remain fully validated.

Just plug & produce!

Stay human - sometimes.

Keep your employees involved in certain production processes.

It's never been easier to integrate manual workstations into a Life Science automation line!  If required, our individual MicroFactory modules are also 100% cooperative.

Fast commissioning.

Stand-alone commissioning for short delivery times.

All MicroFactory modules are tested, fully commissioned and individually qualified using our mobile commissioning station.

No on-site assembly, very short commissioning times and a modular qualification and documentation approach facilitated by a high level of standardization.

Modular qualification.

We are taking modularity to a new level and applying it to documentation, too!

The modular approach to qualification and documentation, facilitated by a high level of standardization, allows a fully qualified acceptance test to be carried out for each process module separately.

Only after individual acceptance is complete the MicroFactory line is composed for performance runs and final acceptance.

Batch size "1"

Designed to meet the challenges of product individualization, the MicroFactory can produce very small batch sizes, starting at one piece.

Instant one-button set up

Constant setup reduces your system availability? Our MicroFactory modules set up completely autonomously and instantly at the push of a button. Produce seamlessly and save time!

Spare parts on demand

Save space and money! No need to stock spare parts. Our standardized module components will be delivered to you within 24 hours.

We help you to automate your life science applications - worldwide.

We help to automate manual processes – worldwide. ESSERT Robotics

Easy installation.

All the media required for the MicroFactory line is supplied from module to module using hybrid connectors. Only one main media supply is required for the line, making installation fast and efficient.

The entire installation qualification (IQ) can be moved to the FAT as there is no need for electrical or mechanical installation on site.

Easy optimization.

Boost operational efficiency by focusing on optimizing individual processes.

MicroFactory modules offer a unique advantage: they can be easily removed from the line for standalone process optimization. This makes it simple to implement new products or optimize inline quality monitoring.

Best of all, untouched process modules remain qualified!

Software driven.

The ESSERT Process Control Center (PCC) is the beating heart of our automation platform, a vital hub that seamlessly consolidates all the crucial data of all ESSERT automation systems.

  • Software Interfaces
  • User Management
  • Robot, Vision and Process setup
  • Multi Line Management
  • Recipes & Databases
  • Data Analytics

With the integrated Performance Dashboard, you can monitor all process modules in real time and visualize relevant Data in one central location.

You always have full visibility into your production data.

Change-Over in Minutes.

Thanks to our software-based approach and consistent use of advanced robotics, MicroFactory modules are able to change to a new product configuration fully automatically.

The operator can focus solely on clearing the line and material handling, and the next batch is ready for production in minutes.

Camera assisted Line Clearance.

Need to make sure the line is clear of parts before and after producing a batch? Well, more eye pairs are better than one.

Our modules use intelligent camera technology to automatically perform a line clearance check after each batch production and notify you of a positive result.

Medical Device Assembly
MicroFactory

Discover our scalable MicroFactory solution for syringe and PEN assembly in variable batch sizes as well as high format variance without setup operations.

GMP and GAMP Services.

We adhere to GMP and GAMP guidelines and provide comprehensive documentation, validation, and qualification.

Our services include traceability matrix, risk analysis, Failure Modes and Effects Analysis (FMEA), design documentation, qualification, CE conformity assessment, audit trails, change control, training documentation, internal audits, Standard Operating Procedures (SOPs), deviation management, and data integrity to ensure full compliance and customer satisfaction.

Frequently Asked Questions

What makes the architecture of the ESSERT MicroFactory special?

Can the MicroFactory modules be operated separately?

How can the ESSERT MicroFactory make production more flexible?

Can skilled workers be involved in the process chain? (manual workstations)?

Can existing systems be added to the automation process?

Is it possible to retrofit and switch to other products?

How long does it take to switch to new products?

Do I need to change the format for new products?

What analysis options are available for my production with the MF?

Can the system also be used in a cleanroom?

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